Flexible Packaging Inspection - Lusterprint https://www.lusterprint.com/solution-category/flexible-packaging-inspection/ Tue, 28 Jul 2026 08:37:11 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.1 https://cdn.lusterprint.com/wp-content/uploads/2026/07/cropped-微信图片_20260716172131_2498_4-32x32.webp Flexible Packaging Inspection - Lusterprint https://www.lusterprint.com/solution-category/flexible-packaging-inspection/ 32 32 PackHERO Series https://cdn.lusterprint.com/solution/packhero/ Mon, 25 May 2026 14:34:57 +0000 https://www.lusterprint.com/?post_type=solution&p=729 Maximize wide-web uptime with AI-driven 100% inspection and zero false alarms.

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PackHERO Series

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Why PackHERO? Your Benefits at a Glance.

Key Features and Benefits

  • Ready in Seconds. No Training Required.

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

  • Catch Every Detail, Even at Full Speed.

    Never compromise quality for speed. Thanks to enhanced image processing, achieve twice the resolution even at speeds up to 600 m/min. Confidently catch the most critical flaws, from shallow lines and hazing to missing micro-text.

  • Stop Chasing False Alarms.

    Maximize your machine uptime. Our AI-powered algorithm intelligently filters out noise caused by machine vibration or web tension changes. It only alerts you to REAL defects, eliminating wasted time and material.

  • Total Traceability. One Unified Standard.

    Take complete control of your plant's quality. Connect pre-press PDF proofing, inline inspection, offline rewinding, and your MES system into one seamless loop. Ensure every process adopts the exact same standard, with every piece of data fully traceable.

Applied Scenarios

  • Inline Inspection on Press

    Inline Inspection on Press

  • Offline Inspection on Rewinder/Slitting Machine

    Offline Inspection on Rewinder/Slitting Machine

  • Inline Inspection on Lamination Machine

    Inline Inspection on Lamination Machine

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Add-on Features

  • VisionCode
  • VisionColor
  • VisionProof
  • Repeat Length Monitoring

Variable Code Reading and Inspection

Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.

Achieves a decoding speed of up to 400 codes per second.
Automatic recognition of variable data during setup.

VisionCode

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]]> Workflow-R https://cdn.lusterprint.com/solution/workflow-r/ Mon, 25 May 2026 14:34:38 +0000 https://www.lusterprint.com/?post_type=solution&p=726 Automate waste removal by seamlessly linking inline data to offline equipment.

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Workflow-R

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Why WorkFlow-R? Your Benefits at a Glance.

  • Turn Inspection Data into Removal Action

    WorkFlow-R turns defect reports into clear downstream instructions, sending defect images, positions, severity levels and quality decisions to the next process.

  • Stop Searching. Go Straight to the Defect.

    Operators no longer need to manually search through rolls, stacks or batches. Defect maps and position data guide rewinding, slitting, doctoring or verification to the right location.

  • Fit Different Converting Workflows

    WorkFlow-R supports roll-to-roll and sheet-fed converting workflows, including slitting, rewinding, laminating, doctoring, cutting and folder-gluer quality control.

  • Know What Was Found, Removed and Delivered.

    WorkFlow-R keeps defect data, removal records and quality decisions connected across the process. It helps create a traceable quality record from inspection to finishing and final delivery.

Applied Scenarios

  • Press to Slitter-Rewinder

    Press to Slitter-Rewinder

  • Laminator to Slitter-Rewinder

    Laminator to Slitter-Rewinder

  • Press to Doctoring Machine

    Press to Doctoring Machine

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]]> PouchHERO Series https://cdn.lusterprint.com/solution/pouchhero/ Mon, 25 May 2026 14:33:51 +0000 https://www.lusterprint.com/?post_type=solution&p=715 Catch pouch-making defects on the fly with dedicated AI inline inspection.

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PouchHERO Series

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Why PouchHERO? Your Benefits at a Glance.

  • Inspect Every Pouch Before It Leaves the Line

    PouchHERO performs inline visual inspection during bag making, helping operators detect defects before finished pouches move to packing, delivery or customer use.

  • Fast Setup for Changing Jobs

    With AI-assisted modeling and simplified setup, operators can build inspection templates quickly and start production with less parameter adjustment.

  • Detect Critical Pouch Defects with Precision

    PouchHERO detects common pouch defects such as white spots, black spots, text and graphic defects, knife lines, foreign objects, dirty lines, color variation, hot stamping defects and coding defects.

  • Classify Defects and Remove Them Accurately

    Classify Defects and Remove Them Accurately

Add-on Features

  • CodeHERO
  • ColorHERO
  • ProofHERO
  • Repeat Length Monitoring

Variable Code Reading and Inspection

Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.

Achieves a decoding speed of up to 400 codes per second.

Automatic recognition of variable data during setup.

CodeHERO

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]]> RewindTANK Series https://cdn.lusterprint.com/solution/rewindtank/ Mon, 25 May 2026 14:34:16 +0000 https://www.lusterprint.com/?post_type=solution&p=723 Ensure flawless final rolls with our ultra-stable, high-speed inspection rewinder.

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RewindTANK Series

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Why RewindTANK? Your Benefits at a Glance.

  • Rewind and Inspect in One Pass

    RewindTANK integrates high-speed rewinding with LUSTER’s 100% inspection system, allowing operators to complete roll rewinding and final quality inspection in one continuous workflow.

  • Stable Tension at High Speed

    Powered by a high-precision servo control system, RewindTANK maintains stable tension and smooth web handling at speeds up to 500 m/min.

  • Final Quality Control Before Delivery

    Integrated with LUSTER’s 100% inspection system, RewindTANK helps detect printing defects such as missing print, dirty spots, ink spots, color variation, mis-registration, streaks, and other visible quality issues during rewinding.

  • Built for Reliable Daily Production.

    A robust mechanical platform, dual splicing tables, reliable key components, BST web guiding and optional IoT monitoring support stable daily operation.

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]]> PrintingProof https://cdn.lusterprint.com/solution/printingproof/ Mon, 25 May 2026 14:35:26 +0000 https://www.lusterprint.com/?post_type=solution&p=732 Eliminate pre-press errors instantly with automated PDF-to-sample proofing.

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PrintingProof

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Why PrintingProof? Your Benefits at a Glance.

  • Verify Files and Samples Before Costly Mistakes Happen.

    Compare PDF/TIFF files, printed samples, and approved samples to quickly find missing content, wrong text, misregistration, dirt, color variation, and graphic errors.

  • Faster Proofing, Less Manual Checking

    Complete digital file proofing in about 2 minutes and printed sample comparison in about 3 minutes, replacing slow manual proofreading.

  • One Workflow for Key Approval Stages

    Support file-to-file, file-to-sample, and sample-to-sample comparison across imposed sheet checking, plate/output verification, first sample approval, and random inspection.

  • Clear Differences, Shareable Reports

    Highlight exact difference areas and export PDF inspection reports for internal review, customer confirmation and quality documentation.

Scanner Options

  • Roll Scanner — Web Width 1067 mm

    Roll Scanner — Web Width 1067 mm

  • Roll Scanner — Web Width 1067 mm

    Roll Scanner — Web Width 1067 mm

  • Flatbed Scanner — A3 Sheet

    Flatbed Scanner — A3 Sheet

  • Non-Contact Scanner — A0 Sheet, Web Width 1040 mm / 1450 mm

    Non-Contact Scanner — A0 Sheet, Web Width 1040 mm / 1450 mm

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