Label & Narrow Web Inspection - Lusterprint https://www.lusterprint.com/solution-category/label-narrow-web-inspection/ Tue, 28 Jul 2026 08:38:07 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.1 https://cdn.lusterprint.com/wp-content/uploads/2026/07/cropped-微信图片_20260716172131_2498_4-32x32.webp Label & Narrow Web Inspection - Lusterprint https://www.lusterprint.com/solution-category/label-narrow-web-inspection/ 32 32 LabelHERO Series https://cdn.lusterprint.com/solution/labelhero-series/ Tue, 09 Jun 2026 07:04:11 +0000 https://www.lusterprint.com/?post_type=solution&p=3308 Inline label inspection for print, codes, die-cut and color.

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LabelHERO Series

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Why LabelHERO? Your Benefits at a Glance.

Key Features and Benefits

  • Fast Job Changeover, Easy for Every Operator

    Set up a new label inspection job in 30 seconds or less. With one-click job setup, LabelHERO automatically recognizes graphics, text, die-cut areas and key inspection zones, while setting inspection parameters automatically.

  • Protect the Details That Matter Most to Your Customers

    LabelHERO delivers enhanced inspection performance for small text, broken characters, variable codes, die-cut accuracy and critical label information. It can detect text defects as small as 3 × 3 pixels, helping ensure even tiny content is printed correctly and clearly.

  • Keep Brand Colors Consistent from Roll to Roll

    LabelHERO monitors up to 21 color zones and tracks live ΔE changes during production, with color variation detection accuracy up to ΔE ≥ 2. Operators can identify color drift early and take action before the whole roll or batch is affected.

  • Make Quality Decisions Clear, Fast and Traceable

    LabelHERO provides an intuitive defect display, multi-area viewing, still-image monitoring and a live defect roll map. Operators can clearly see where defects happen, how serious they are and how they are distributed across the roll. Inspection data can also support quality reporting and MES integration.

Applied Scenarios

  • Inline Inspection on Press

    Inline Inspection on Press

  • Offline Inspection on Rewinder

    Offline Inspection on Rewinder

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Optional Modules

  • VisionCode
  • VisionColor
  • VisionProof
  • Repeat Length Monitoring

Variable Code Reading and Inspection

Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.

Achieves a decoding speed of up to 400 codes per second.

Automatic recognition of variable data during setup.

VisionCode

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]]> Workflow-R https://cdn.lusterprint.com/solution/workflow-r-2/ Thu, 25 Jun 2026 06:16:37 +0000 https://www.lusterprint.com/?post_type=solution&p=4104 Automate waste removal by seamlessly linking inline data to offline equipment.

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Workflow-R

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Why WorkFlow-R? Your Benefits at a Glance.

Key Features and Benefits

  • Turn Inspection Data into Removal Action

    WorkFlow-R turns defect reports into clear downstream instructions, sending defect images, positions, severity levels and quality decisions to the next process.

  • Stop Searching. Go Straight to the Defect.

    Operators no longer need to manually search through rolls, stacks or batches. Defect maps and position data guide rewinding, slitting, doctoring or verification to the right location.

  • Fit Different Converting Workflows

    WorkFlow-R supports roll-to-roll and sheet-fed converting workflows, including slitting, rewinding, laminating, doctoring, cutting and folder-gluer quality control.

  • Know What Was Found, Removed and Delivered.

    WorkFlow-R keeps defect data, removal records and quality decisions connected across the process. It helps create a traceable quality record from inspection to finishing and final delivery.

Applied Scenarios

  • Press to Slitter-Rewinder

    Press to Slitter-Rewinder

  • Laminator to Slitter-Rewinder

    Laminator to Slitter-Rewinder

  • Press to Doctoring Machine

    Press to Doctoring Machine

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]]> LabelTANK Series https://cdn.lusterprint.com/solution/labeltank/ Fri, 29 May 2026 07:50:17 +0000 https://www.lusterprint.com/?post_type=solution&p=1474 Final roll inspection, rewinding and finishing for delivery-ready labels.

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LabelTANK Series

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Why LabelTANK? Your Benefits at a Glance.

  • The Perfect Match: Hardware Meets AI Brain

    Enjoy the reliability of top-tier servo-driven mechanical platforms combined with LUSTER's 100% AI quality inspection system. "Rewinding, Inspection, Defect Removal, and Delivery" are completed in a single, fluid process.

    Your Benefit

    Eliminate compatibility issues and deal with only one trusted supplier for both your vision system and mechanical rewinder, saving time and maintenance costs.

  • Ultimate Low-Tension Control 

    Our innovative hardware design simulates manual rewinding action, ensuring incredibly stable and low tension throughout the process.

    Your Benefit

    Perfectly handle highly sensitive materials (like electronic or textile labels) with neat edges and zero excessive glue issues, preventing damage to high-value products.

  • Intuitive & Space-Saving Design

    Designed with operators in mind. Both the machine controls and the inspection software are integrated into a single touch-screen HMI.

    Your Benefit

    Reduce operator training time significantly. Features like extremely short web paths minimize material waste during roll changing and setup.

  • Hardware and AI Inspection in One Integrated Platform

    Combine a reliable servo-driven rewinder with LUSTER’s AI inspection system to complete rewinding, inspection, defect removal and delivery in one smooth process. This helps reduce compatibility issues, simplify maintenance, and give you one trusted supplier for both inspection and finishing.

  • Stable Low-Tension Control for Delicate Materials

    The low-tension design simulates manual rewinding action to keep the web stable and gentle throughout inspection. It is ideal for sensitive materials such as electronic labels, textile labels and irregular die-cut labels, helping prevent edge issues, material damage and excessive glue problems.

  • Intuitive Operation with Less Setup Waste

    Machine controls and inspection software are integrated into one touch-screen HMI, making daily operation easier for operators. Short, optimized web paths significantly reduce waste during roll changes and setup, especially for short runs and frequent job changeovers.

  • Flexible Choices for Different Label Workflows

    From compact table-top inspection and low-tension rewinding to slitting rewinding and roll-to-sheet finishing, the LabelTANK series supports different production needs within one product family. You can choose the right configuration for your label type, workshop space and delivery format.

Choose the Right LabelTANK for Your Workflow

LabelTANK-F Offline Quality Inspection Equipment

Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.

LabelTANK-220T Table Top Inspection Equipment​

Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.

LabelTANK-LT Low Tension Offline Quality Inspection Equipment

LabelRoll-LT series is specially developed for printing quality inspection of electronic label, textile label, irregular die cutting label and other label type with high sensitivity of tension. Our innovative hardware and structure design simulate manual rewinding action to achieve low tension, neat edge and zero excessive glue issues.

LabelTANK-RS Roll-to-Sheet Offline Quality Inspection Equipment

LabelRoll-RS has the same function as LabelHERO-F, but adds sheet cutting unit in the end. It integrates the functions of printing quality inspection, sheet cutting, eliminating defective sheets and stacking of good sheets.

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]]> PrintingProof https://cdn.lusterprint.com/solution/printingproof-2/ Thu, 25 Jun 2026 05:46:54 +0000 https://www.lusterprint.com/?post_type=solution&p=4100 Eliminate pre-press errors instantly with automated PDF-to-sample proofing.

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PrintingProof

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Why PrintingProof? Your Benefits at a Glance.

Key Features and Benefits

  • Verify Files and Samples Before Costly Mistakes Happen.

    Compare PDF/TIFF files, printed samples, and approved samples to quickly find missing content, wrong text, misregistration, dirt, color variation, and graphic errors.

  • Faster Proofing, Less Manual Checking

    Complete digital file proofing in about 2 minutes and printed sample comparison in about 3 minutes, replacing slow manual proofreading.

  • One Workflow for Key Approval Stages

    Support file-to-file, file-to-sample, and sample-to-sample comparison across imposed sheet checking, plate/output verification, first sample approval, and random inspection.

  • Clear Differences, Shareable Reports

    Highlight exact difference areas and export PDF inspection reports for internal review, customer confirmation and quality documentation.

Scanner Options

  • Roll Scanner — Web Width 1067 mm

    Roll Scanner — Web Width 1067 mm

  • Roll Scanner — Web Width 1067 mm

    Roll Scanner — Web Width 1067 mm

  • Flatbed Scanner — A3 Sheet

    Flatbed Scanner — A3 Sheet

  • Non-Contact Scanner — A0 Sheet, Web Width 1040 mm / 1450 mm

    Non-Contact Scanner — A0 Sheet, Web Width 1040 mm / 1450 mm

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