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FilmHERO Series
FilmHERO is designed for high-speed surface inspection in film production, covering BOPP, BOPET, wide-web film, narrow-web film, coated film, laminated film, and other functional film materials.
Built for demanding film manufacturing environments, it combines high-resolution imaging, AI-powered defect classification, virtual slitting, automatic roll grading, and MES integration to detect and manage critical defects across the full production process — from base film and coating to lamination, slitting, and rewinding.
With stable inspection performance at up to 12 m web width and 2,400 m/min line speed, FilmHERO helps manufacturers identify defects earlier, locate them more precisely, reduce manual judgment, and deliver more consistent finished-roll quality.
Why FilmHERO? Your Benefits at a Glance.
Key Features and Benefits
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Detect Low-Contrast Film Defects More Reliably
Tiny gels, crystal points, fine scratches, black spots, and white spots can be hard to see on transparent or reflective films. FilmHERO enhances critical defect visibility, with 1 × 1 pixel crystal point detection and 1/2 pixel scratch detection.
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Reduce Manual Review with AI Classification
Manual judgment is slow and inconsistent when every roll contains thousands of defect images. FilmHERO classifies key defects such as black spots, white crystal points, black crystal points, and scratches, with over 99% accuracy for critical defects.
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Inspect at Full Film-Line Speed
High-speed, ultra-wide film lines cannot slow down for quality control. FilmHERO supports stable inspection up to 12 m width and 2,400 m/min, while smoothly processing 100,000+ defects per roll.
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Trace Defects to Finished Rolls
After slitting, manufacturers need to know exactly which finished roll is affected. FilmHERO maps defects to finished rolls through transverse and longitudinal virtual slitting, with automatic grading and MES integration.
