PouchHERO Series

Pouch-making Inline Inspection System

PouchHERO Series

For flexible packaging converters, pouch defects are often found too late—after bags are already made, packed or delivered. Manual checking is slow, inconsistent and difficult to rely on when bag-making lines run continuously.

PouchHERO is an inline inspection system designed for bag-making machines, helping converters detect, classify and remove defective pouches during production. It supports common cutting methods such as single-cut and double-cut bag making, and is suitable for food, daily chemical and other flexible packaging applications.

Powered by AI inspection and precise defect positioning, PouchHERO detects visible defects such as white spots, black spots, text and graphic defects, knife lines, foreign objects, dirty lines, color variation and coding defects. It helps reduce manual inspection, improve finished pouch quality and prevent defective bags from reaching customers.

Why PouchHERO? Your Benefits at a Glance.

  • Inspect Every Pouch Before It Leaves the Line

    PouchHERO performs inline visual inspection during bag making, helping operators detect defects before finished pouches move to packing, delivery or customer use.

  • Fast Setup for Changing Jobs

    With AI-assisted modeling and simplified setup, operators can build inspection templates quickly and start production with less parameter adjustment.

  • Detect Critical Pouch Defects with Precision

    PouchHERO detects common pouch defects such as white spots, black spots, text and graphic defects, knife lines, foreign objects, dirty lines, color variation, hot stamping defects and coding defects.

  • Classify Defects and Remove Them Accurately

    Classify Defects and Remove Them Accurately

Add-on Features

  • CodeHERO
  • ColorHERO
  • ProofHERO
  • Repeat Length Monitoring

Variable Code Reading and Inspection

Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.

Achieves a decoding speed of up to 400 codes per second.

Automatic recognition of variable data during setup.

CodeHERO

See who's upgrading their quality with PouchHERO.

FAQ

  • Q: What is PouchHERO used for?

    A: 

    PouchHERO is an inline visual inspection system for bag-making machines. It helps flexible packaging converters detect, classify and remove defective pouches during production.

  • Q: Why do I need inspection on the bag-making machine if I already inspect during printing?

    A: 

    Print inspection helps detect defects during printing, while bag-making inspection provides a final quality check after converting. It helps catch defects that may appear, shift or remain before finished pouches are packed or delivered.

  • Q: What defects can PouchHERO detect?

    A: 

    PouchHERO can detect defects such as white spots, black spots, text and graphic defects, knife lines, foreign objects, dirty lines, severe color variation, coding defects and hot stamping defects.

  • Q: What materials can PouchHERO inspect?

    A: 

    It is suitable for common flexible packaging materials such as aluminum-plastic laminated films, paper-plastic laminated films, plastic-plastic laminated films and multi-layer laminated materials.

  • Q: Can PouchHERO work with different bag-making cutting methods?

    A: 

    Yes. PouchHERO supports common bag-making processes, including single-cut and double-cut cutting methods.

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