LUSTER LightTech Group

RewindTANK Series

High-speed Inspection Rewinder
Get in touch with us

RewindTANK Series

For flexible packaging, films and other roll-fed materials, defects are often found too late—after printing, before finishing, or even before delivery. Manual roll checking is slow, inconsistent and difficult to rely on in high-speed production.

RewindTANK combines high-speed rewinding with PackHERO AI inspection system, helping converters inspect, verify and prepare every roll in one pass.

With stable tension control, full-servo web handling and speeds up to 500 m/min, RewindTANK helps reduce manual inspection, shorten production cycles and prevent defective rolls from moving to the next process or reaching customers.

Why RewindTANK? Your Benefits at a Glance.

  • Rewind and Inspect in One Pass

    RewindTANK integrates high-speed rewinding with LUSTER’s 100% inspection system, allowing operators to complete roll rewinding and final quality inspection in one continuous workflow.

  • Stable Tension at High Speed

    Powered by a high-precision servo control system, RewindTANK maintains stable tension and smooth web handling at speeds up to 500 m/min.

  • Final Quality Control Before Delivery

    Integrated with LUSTER’s 100% inspection system, RewindTANK helps detect printing defects such as missing print, dirty spots, ink spots, color variation, mis-registration, streaks, and other visible quality issues during rewinding.

  • Built for Reliable Daily Production.

    A robust mechanical platform, dual splicing tables, reliable key components, BST web guiding and optional IoT monitoring support stable daily operation.

See who's upgrading their quality with RewindTANK.

FAQ

  • Q: What is RewindTANK used for?

    A: 

    RewindTANK is a high-speed inspection rewinder for flexible packaging, films and roll-fed materials. It helps converters rewind, inspect and verify roll quality before the next process or final delivery.

  • Q: Why do I need inspection during rewinding if I already inspect on the press?

    A: 

    Press inspection helps detect defects during printing, while rewinder inspection provides a final quality check before slitting, finishing or delivery. It helps confirm roll quality, locate defects and prevent defective material from moving forward.

  • Q: What defects can RewindTANK detect?

    A: 

    With LUSTER’s 100% inspection system, RewindTANK can detect defects such as missing print, dirty spots, ink spots, white spots, color variation, mis-registration, streaks, foreign objects, splashes and insects.

  • Q: What materials can RewindTANK handle?

    A: 

    It is suitable for single-layer films, laminated films and common flexible packaging materials such as PET, BOPP, PE, PA, PVC, nylon, paper and related roll-fed substrates.

  • Q: Can RewindTANK run at high speed without affecting roll quality?

    A: 

    Yes. RewindTANK uses full-servo control and automatic constant tension control to support stable rewinding and inspection at speeds up to 500 m/min.

You might also interested in

 Get in touch with an expert

* We respect your privacy. When you submit your contact information, we agree to only contact you in accordance with our Privacy Policy.