LabelTANK Series

All-in-One Offline Inspection & Finishing Platforms

LabelTANK Series

Integrated with the LabelHERO AI inspection system, the LabelTANK series offers a comprehensive, all-in-one solution for the final quality check of your finished rolls.

Whether you need a compact table-top rewinder for short runs, low-tension handling for delicate electronic labels, or a complete roll-to-sheet cutting workflow, the LabelTANK series ensures flawless final products and optimized production efficiency.

By replacing manual inspection with high-speed automation, it guarantees that every label leaving your facility is flawless, directly reducing customer rejections and complaints.

Why LabelTANK? Your Benefits at a Glance.

  • The Perfect Match: Hardware Meets AI Brain

    Enjoy the reliability of top-tier servo-driven mechanical platforms combined with LUSTER's 100% AI quality inspection system. "Rewinding, Inspection, Defect Removal, and Delivery" are completed in a single, fluid process.

    Your Benefit

    Eliminate compatibility issues and deal with only one trusted supplier for both your vision system and mechanical rewinder, saving time and maintenance costs.

  • Ultimate Low-Tension Control 

    Our innovative hardware design simulates manual rewinding action, ensuring incredibly stable and low tension throughout the process.

    Your Benefit

    Perfectly handle highly sensitive materials (like electronic or textile labels) with neat edges and zero excessive glue issues, preventing damage to high-value products.

  • Intuitive & Space-Saving Design

    Designed with operators in mind. Both the machine controls and the inspection software are integrated into a single touch-screen HMI.

    Your Benefit

    Reduce operator training time significantly. Features like extremely short web paths minimize material waste during roll changing and setup.

  • Hardware and AI Inspection in One Integrated Platform

    Combine a reliable servo-driven rewinder with LUSTER’s AI inspection system to complete rewinding, inspection, defect removal and delivery in one smooth process. This helps reduce compatibility issues, simplify maintenance, and give you one trusted supplier for both inspection and finishing.

  • Stable Low-Tension Control for Delicate Materials

    The low-tension design simulates manual rewinding action to keep the web stable and gentle throughout inspection. It is ideal for sensitive materials such as electronic labels, textile labels and irregular die-cut labels, helping prevent edge issues, material damage and excessive glue problems.

  • Intuitive Operation with Less Setup Waste

    Machine controls and inspection software are integrated into one touch-screen HMI, making daily operation easier for operators. Short, optimized web paths significantly reduce waste during roll changes and setup, especially for short runs and frequent job changeovers.

  • Flexible Choices for Different Label Workflows

    From compact table-top inspection and low-tension rewinding to slitting rewinding and roll-to-sheet finishing, the LabelTANK series supports different production needs within one product family. You can choose the right configuration for your label type, workshop space and delivery format.

Choose the Right LabelTANK for Your Workflow

LabelTANK-F Offline Quality Inspection Equipment

Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.

LabelTANK-220T Table Top Inspection Equipment​

Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.

LabelTANK-LT Low Tension Offline Quality Inspection Equipment

LabelRoll-LT series is specially developed for printing quality inspection of electronic label, textile label, irregular die cutting label and other label type with high sensitivity of tension. Our innovative hardware and structure design simulate manual rewinding action to achieve low tension, neat edge and zero excessive glue issues.

LabelTANK-RS Roll-to-Sheet Offline Quality Inspection Equipment

LabelRoll-RS has the same function as LabelHERO-F, but adds sheet cutting unit in the end. It integrates the functions of printing quality inspection, sheet cutting, eliminating defective sheets and stacking of good sheets.

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FAQ

  • Q: What is the difference between LabelTANK and LabelHERO?

    A: 

    LabelHERO is the inspection system. LabelTANK is the offline inspection and finishing platform that integrates LabelHERO with rewinding, slitting, defect removal, roll-to-sheet cutting or low-tension handling, depending on the model.

  • Q: Can LabelTANK replace manual final inspection?

    A: 

    Yes. LabelTANK helps automate final-roll inspection by combining machine vision inspection with rewinding, defect stop and defect removal. It reduces manual checking workload and helps prevent defective labels from reaching customers.

  • Q: Which LabelTANK model should I choose?

    A: 

    Choose LabelTANK-F for high-speed finished roll inspection and slitting rewinding, LabelTANK-220T for compact short-run inspection, LabelTANK-LT for delicate low-tension materials, and LabelTANK-RS for roll-to-sheet inspection, cutting and stacking.

  • Q: Can LabelTANK inspect barcodes, QR codes and variable data?

    A: 

    Yes. With optional variable data inspection, LabelTANK can inspect 1D codes, 2D codes, OCR / OCV and sequence numbers. It helps identify unreadable codes, repeated numbers, wrong numbers and other variable data errors.

  • Q: What defects can LabelTANK detect?

    A: 

    Depending on the inspection configuration, LabelTANK can detect missing print, dirty spots, ink spots, white spots, misregistration, broken characters, color variation, foreign objects, die-cutting and stamping defects. Optional modules can support varnish, bubble, scratch, excessive glue, coating defects, variable data inspecti

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