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LabelHERO Series
Label printing leaves little room for error. Short runs, frequent job changes, variable codes, small text, die-cut accuracy and brand color consistency all need to be controlled — without slowing production down.
Designed for narrow-web label and packaging applications, LabelHERO helps converters inspect every label, verify critical information, monitor color variation and track quality data from printing to delivery.
From food and beverage to cosmetics, healthcare, wine and pharmaceutical labels, LabelHERO helps reduce manual checks, prevent costly customer complaints and deliver more consistent label quality across every run.
Why LabelHERO? Your Benefits at a Glance.
Key Features and Benefits
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Fast Job Changeover, Easy for Every Operator
Set up a new label inspection job in 30 seconds or less. With one-click job setup, LabelHERO automatically recognizes graphics, text, die-cut areas and key inspection zones, while setting inspection parameters automatically.
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Protect the Details That Matter Most to Your Customers
LabelHERO delivers enhanced inspection performance for small text, broken characters, variable codes, die-cut accuracy and critical label information. It can detect text defects as small as 3 × 3 pixels, helping ensure even tiny content is printed correctly and clearly.
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Keep Brand Colors Consistent from Roll to Roll
LabelHERO monitors up to 21 color zones and tracks live ΔE changes during production, with color variation detection accuracy up to ΔE ≥ 2. Operators can identify color drift early and take action before the whole roll or batch is affected.
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Make Quality Decisions Clear, Fast and Traceable
LabelHERO provides an intuitive defect display, multi-area viewing, still-image monitoring and a live defect roll map. Operators can clearly see where defects happen, how serious they are and how they are distributed across the roll. Inspection data can also support quality reporting and MES integration.
Applied Scenarios
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Inline Inspection on Press
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Offline Inspection on Rewinder
Optional Modules
- VisionCode
- VisionColor
- VisionProof
- Repeat Length Monitoring
Variable Code Reading and Inspection
Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.
Achieves a decoding speed of up to 400 codes per second.
Automatic recognition of variable data during setup.
Color Monitoring and Inspection
Live monitoring of up to 20 color zones for color control.
Color fluctuation curve monitoring with real-time visual, light, and sound alarms.
Color variation detection accuracy of △E ≥ 2.
Real-time demonstration of Delta E and L.a.b. values.
PDF Proof and Job Verification
Supports printing job proofing against PDF, JPEG, TIFF, BMP, etc.
Supports different PDF layer setups.
Avoids loading errors before job starts.
All master templates can be saved in the system for repeat jobs.
Repeat Length Monitoring
Special tool providing continuous inline monitoring for package length and repeats.
Identifies live repeat length trends and alerts you to any changes in package length above a defined threshold (due to tension, temperature, etc.) to effectively prevent production issues and waste.